ExploConsult Solves Complex Problems

Qualifications

51 years of providing safe and efficient solutions related for the formulation, product development, processing, handling, storage, use, recycling and disposal of explosives, propellants and pyrotechnics supporting 755 projects in 112 countries worldwide.

The range of projects completed includes: research and development of new explosives and propellants, raw materials approvals, formulation and chemistry, processing plant design and siting, regulatory approvals, UN and US DOT Hazardous Materials Certification, production processing, equipment design, procedure development, packaging design, handling, operator safety, risk-management, storage, logistics, use and application, insurance underwriting, accident investigation, life-cycle management, recycling and disposal.

New Project - 2022-07-02T131000.832

CEO level consulting to 6 of top 10 global explosives and propellant manufacturers

  • Provided a comprehensive technical audit for insensitive explosives technology and process design to the CEO and Board of Directors of a multinational defence contractor.
  • Provided technology and design engineering guidance to the CEO and Board of Directors of a multinational defence contractor on a new single (nitrocellulose), double base (nitroglycerin/nitrocellulose)and triple base (nitroguanidine/ nitroglycerin/nitrocellulose)propellant manufacturing plant
  • Provided technical and business development guidance to the CEO and Board of Directors of a multinational defence contractor on a new RDX (1,3,5-Trinitro-1,3,5-triazinane) explosives manufacturing plant.
  • Extensive participation at the executive board level advising a multinational explosives company on their $370 Million FY 2018 capital project program.
  • Provided explosives and propellant subject matter expertise to a multi-billion-dollar international company safely removing 1,400 metric tons of sensitized ammonium perchlorate rocket propellant from a legacy settling pond for bioremediation treatment. This was the largest ammonium perchlorate hazmat cleanup in history. This project won the safety award over 61,000 projects for 2017 handled by this company.
  • Provided due diligence support for twenty-four (24) acquisitions sales of existing explosives and detonator manufacturers, blasting services, explosives shippers, and ordnance and propellant manufacturers. The acquisitions ranged from US $25 to $400 million. Due diligence support was primarily focused on technical (explosives materials production though application), marketing and sales, and end-use application such as blasting services.
  • Brokered the sale of seven (7) separate existing explosives and detonator manufacturers, blasting services, explosives shippers, and ordnance and propellant manufacturers.

US Patents

  • US 5,207,176 | Morhard, et.al. | System and Method for Explosives Disposal | Hazardous Waste Incinerator and Control System
  • US 7,277,015 | Morhard, et.al. | System and Method for Explosives Detecting, Tracking, Monitoring, and Identifying Explosives Materials
  • US 20070008115 | Morhard, et.al. | System and Method for Explosives Detecting, Tracking, Monitoring, and Identifying Explosives Materials Using RFID Tags
  • US 20070188330 | Morhard, et.al. | System and Method for Explosives Detecting, Tracking, Monitoring, and Identifying Explosives Materials Using ID Marks

Extensive US Military Technical Training

  • US Navy Explosive Ordnance Disposal (EOD) School
  • US Army Missile Maintenance School
  • US Army Chemical and Biological Weapons Disposal School
  • US Air Force Nuclear Weapons Disposal School
  • US Air Force Weapons Mechanic School

Explosives Safety is NO ACCIDENT

Explosives safety is a serious business, and our global explosives industry is extremely safe. Let’s take the time today to keep it that way. We all work safely as demonstrated by literally producing and using nearly 14 million metric tons of explosives materials globally in 2024 with minimal significant accidents reported. Every accident is tragic, and we must seek to prevent any future accidents, and this is a responsibility that we all must embrace. Overall, manufacturers, transporters, and users remain focused on safety, and it is imperative that we continue to train others coming up in our organizations and waterfall our knowledge to new individuals. The governmental authorities having justification and those in top management must continue to consistently reinforce and develop an explosives safety and culture.

While technology is making things simpler and more automated, it’s vital that we continually assess risk manufacturing, handling, and using explosives materials. Explosives safety professionals require many years of research and careful examination of the root causes of past accidents and incidents. A properly trained explosives safety professional requires years of careful examination of the situation and the knowledge that even the smallest deviation can result in a tragic accident.

In addition, explosives safety professionals must analyze and comprehend the many international regulations, guidelines, military and civil standards related to explosives, propellants, pyrotechnics, and ordnance to properly assess risks to prevent accidents. It is essential to understand that most all those standards and regulations are written in blood and are based upon past accidents. Those documents and regulations are generally the result of serious explosives accidents deserving of our careful consideration.

In my 51 years, forensically examining more than 95 explosive’s related accidents it’s usually the little things that were root causations. Let’s step back today and review our workplace and look at the little things we may have taken for granted and examine any potential failure consequences. It is vital that all new manufacturing and handling processes be carefully examined with a Hazards and Operability Study (HAZOP) or a Quantitative Risk Assessment (QRA).

Explosives safety professionals require many years of research and careful examination of the root causes of past accidents and incidents. A properly trained explosives safety professional requires years of careful examination of the situation and the knowledge that even the smallest deviation can result in a tragic accident.

In addition, explosives safety professionals must analyze and comprehend the many international regulations, guidelines, military and civil standards related to explosives, propellants, pyrotechnics, and ordnance to properly assess risks to prevent accidents. It is essential to understand that most all those standards and regulations are written in blood and are based upon past accidents. Those documents and regulations are generally the result of serious explosives accidents deserving of our careful consideration.

In my 51 years, forensically examining more than 75 explosive’s related accidents it’s usually the little things that were root causations. Let’s step back today and review our workplace and look at the little things we may have taken for granted and examine any potential failure consequences. It is vital that all new manufacturing and handling processes be carefully examined with a Hazards and Operability Study (HAZOP) or a Quantitative Risk Assessment (QRA).

Let’s all keep the genie in the bottle.

Bob Morhard